Wholesale Leading Open Gear Lubricant Supplier & Service

Premium Industrial Tribology Solutions, Heavy-Duty Wear Protection & Specialized Lubrication Technologies for High-Load Rotary Equipment

Featured Lubrication Products

Explore our specialized range of high-efficiency industrial lubricants, diesel and gasoline engine oils engineered for extreme operational environments.

China Longhai CH-4 Heavy-Duty Diesel Oil

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China Professional-grade refrigeration oil

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Wholesale Longhai Premium Anti-Wear Hydraulic Oil

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Wholesale Longhai CI-4 PLUS Premium Diesel Oil

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China High-performance synthetic diesel engine oil

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About Shandong Longhai Lubrication Technology Development Co., Ltd.

Established in 2009 and headquartered in Zibo, Shandong, China, Shandong Longhai Lubrication Technology Development Co., Ltd. is a state-level high-tech enterprise dedicated to the R&D, processing, manufacturing, and global sales of advanced lubricant systems. For over 15 years, we have built a fully integrated upstream-to-downstream industrial lubrication ecosystem, positioning ourselves as a trusted strategic partner for heavy-industrial operators and transport fleets worldwide.

Our proprietary brand, "Century Longhai," along with our international strategically partnered British "A Ba" series, represents the pinnacle of high-load industrial tribological science. Our product lines encompass heavy-duty diesel engine oils, high-performance gasoline engine oils, industrial gear oils, hydraulic transmission fluids, turbine oils, and specialized open gear lubricants, all backed by quality insurance from PICC China People's Insurance Company.

  • 15+ Years of dedicated research and manufacturing excellence.
  • 131 Acres state-of-the-art production base.
  • 200,000 Tons annual formulation capacity.
  • PICC Insured product lines ensuring complete reliability.
Shandong Longhai Factory Facility

Specialized Open Gear Lubricant Technology

An in-depth look at tribology, film strength, and boundary lubrication under extreme loads.

Lubricant Testing and R&D Center

Large open gear drives used in rotary cement kilns, ball mills, SAG mills, and heavy excavation shovels operate under the most severe mechanical conditions. These systems do not benefit from full hydrodynamic lubrication; instead, they function in the boundary and mixed lubrication regimes. This requires open gear lubricants (OGLs) to possess extreme pressure (EP) properties, high base oil viscosity, and exceptional adhesive strength.

Our open gear lubricants utilize synthetic polymer bases coupled with solid lubricant suspensions, such as fine-grade colloidal graphite and molybdenum disulfide (MoS2). This combination forms a robust, cushioning tribochemical film on the gear tooth flanks, neutralizing metal-to-metal contact even when subjected to shock loads and high torsional vibration. Excellent sprayability ensures precise coverage via automatic spray systems (like Lincoln or Farval setups) without clogging nozzles or causing runoff.

Furthermore, our modern formulations are 100% free of chlorinated solvents and heavy metals like lead, eliminating health risks for maintenance personnel and meeting strict environmental requirements without sacrificing the high viscosity necessary for high-load profiles.

15+
Years of R&D
200K
Tons Annual Output
139
Cities Supplied
5%
Annual Revenue R&D Reinvestment

China Factory Supply Chain Advantages

Unmatched manufacturing scale, strategic petrochemical cluster access, and high-precision automation.

01 Strategic Raw Material Integration

Situated in Zibo, Shandong—a major hub for China's petrochemical sector—we have direct pipelines and stable access to premium base oils (Groups I, II, III, and synthetic PAO) and specialized additive packages. This geographical position minimizes internal freight costs and guarantees consistent chemical inputs.

02 Automated High-Speed Blending

Our production plant features fully automated, PLC-controlled batching and blending kettles. The filling lines utilize volumetric metering principles, guaranteeing an accuracy of 1‰ to 2‰. Our automated packaging solutions increase filling throughput by 20% to 35%, ensuring rapid fulfillment of high-volume wholesale orders.

03 Scalable OEM/ODM Capability

We manage bespoke chemical formulations for global brands. From adjusting viscosity indexes for sub-zero Arctic operations to tailoring high-temperature asphaltic-free gear greases, our 131-acre manufacturing footprint supports both flexible small-batch trials and large-scale bulk chemical exports.

Blending Tanks
Automated Filling Line

Localization Support & Compliance Assurance

Operating heavy industrial equipment internationally requires strict adherence to environmental regulations and local industrial safety codes. Shandong Longhai provides complete safety and regulatory compliance portfolios, ensuring smooth customs processing and hassle-free operation on site.

All open gear lubricants are manufactured in strict compliance with ISO 9001:2015 Quality Management, ISO 14001:2015 Environmental Management, and ISO 45001:2018 Occupational Health and Safety standards. We provide globally compliant GHS Safety Data Sheets (SDS), REACH registration documentation for EU importers, and certifications of conformity matching national regulations worldwide.

Our localized support service includes field audits, lubricant compatibility analyses, used oil analysis (UOA) programs, and remote technical support to assist site engineers with spray system calibration and gear wear profiling.

Storage Warehouse

Global Quality Certifications

Our commitment to quality is validated by international standards bodies and heavy machinery manufacturers.

Global Enterprise Procurement & Application Scenarios

How we address procurement priorities and deliver reliable protection across various operating sites.

Cement Kiln Drives

Cement rotary kilns operate at high temperatures, exposing girth gears to radiant heat and potential misalignment. Our lubricants maintain their viscosity at high temperatures, resisting thermal degradation, preventing leakage, and protecting against abrasive dust ingress.

SAG & Ball Mill Systems

Mining mills require continuous operation under severe shock loads. Our graphite-infused open gear grease cushions the gear mesh, dampening shock vibrations, preventing micro-pitting, and extending the operational life of the gear set.

Maritime & Port Cranes

Exposure to saltwater, moisture, and variable load conditions requires open gear lubricants with high wash-off resistance and corrosion protection. Our formulations create a water-resistant film that protects components in maritime settings.

Procurement Metrics That Matter

Global procurement teams prioritize security of supply, cost performance, and technical compliance. We address these needs through:

  • Total Cost of Ownership (TCO) Reduction: Formulations that extend relubrication intervals, reducing grease consumption by up to 15-20%.
  • Consolidated Logistics: Direct shipping from Zibo, Shandong, near major ports (Qingdao, Tianjin), minimizing shipping lead times.
  • Technical Integration: Joint development with customers' R&D centers to customize formulations for specific equipment specifications.
Enterprise Plant Logistics Hub

Industry Trends & Future Developments

Navigating the transition toward biodegradable chemistries and smart lubrication management.

Eco-friendly & Solvent-Free Solutions

Historically, open gear lubricants relied on volatile organic compounds (VOCs) to act as diluents for spraying application. Modern industry regulations are phasing out these components due to health and environmental risks. The industry is moving toward solvent-free high-viscosity synthetic esters and heavy polymers that remain fluid enough for spray application while offering higher flash points and reduced environmental impact.

Key Trends Shaping Industrial Tribology:

  • Synthetic Base Shift: Transition from asphaltic-based lubricants to synthetic fluids to simplify gear cleaning and inspection.
  • Predictive Maintenance Integration: Incorporating real-time wear debris monitoring in used oil analysis to predict gear wear patterns.
  • Advanced Solid Lubricants: Combining graphite with nano-engineered ceramic particles to enhance load-carrying capacity under extreme pressure.

Research & Laboratory Capabilities

Inside our precision laboratories and joint innovation facilities.

Manufacturing Strength & Blending Operations

A closer look at our blending systems, storage facilities, and testing lines.

Compliance and Product Quality Approvals

Our products comply with relevant standards for international commercial distribution.

High-Capacity OEM/ODM Blending Services

Custom industrial formulations tailored to specific machinery, climates, and market requirements.

OEM ODM Blending Service

Custom Formulation & Contract Packaging

We provide contract manufacturing services for industrial lubricants. Our facilities handle customization across the following dimensions:

  • Viscosity Customization: Adjusting viscosity parameters for varied operating climates, from high-heat desert operations to sub-zero mining sites.
  • Additive Configuration: Optimizing levels of Extreme Pressure (EP), anti-wear, and tackiness additives to meet specific gear performance targets.
  • Flexible Packaging Options: Filling capabilities range from small containers to standard 200L steel drums and large 1000L IBC containers.
  • Brand & Documentation Support: Custom labeling, MSDS creation, and certification support to assist with local market entry.

Our Strategic Cooperation Process

A structured approach ensuring quality control, technical compliance, and reliable supply.

Demand analysis

1. Demand Analysis

Reviewing equipment parameters, environment, loads, and local compliance requirements.

Formula development

2. Formula Design

Developing base chemistry and selecting additives to meet target specifications.

Sample testing

3. Sample Testing

Conducting ASTM laboratory testing for wear, copper corrosion, viscosity index, and sprayability.

Production delivery

4. Scale Production

Processing batch blending in our automated facility, backed by ISO-certified quality control.

After-sales support

5. Field Support

Providing used oil analysis, technical advice, and spray system alignment support.

Field Applications & Plant Operations

Images showcasing our industrial applications, packaging facilities, and material storage.

Comprehensive Industrial & Automotive Catalog

In addition to heavy open gear solutions, we offer full-spectrum engine, hydraulic, and gear protection systems.

Wholesale Premium SL Gasoline Engine Oils

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China Longhai CJ-4 Synthetic Diesel Oil

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China Longhai Hydraulic Transmission Fluid

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Wholesale Professional solution for turbine oil

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China Longhai CF-4 Diesel Engine Oil

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China Premium SN Grade Fully Synthetic Motor Oil

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China LONGHEAD SP Premium Motor Oil

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China Longhai Heavy-Duty Gear Oil

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Expert FAQ: Open Gear Lubrication Solutions

Technical answers to common questions about selection, application, and maintenance.

Q1: What are the primary differences between grease-based and fluid-based open gear lubricants?

A: Grease-based open gear lubricants utilize a thickener (such as aluminum complex or lithium complex) to hold the base oil and solid lubricants in a semi-solid matrix. They are ideal for systems requiring high adhesion and cushion under shock loads. Fluid-based open gear lubricants (often synthetic high-viscosity oils without a thickener) rely on high base oil viscosity to provide protection. These fluids flow more easily off gear flanks, assisting with contaminants removal and simplifying cleanup.

Q2: How do solid additives like graphite and molybdenum disulfide (MoS2) function in open gear applications?

A: Open gears frequently operate under boundary lubrication where the liquid lubricant film can become thin. Under these conditions, solid lubricants like graphite and MoS2 form a physical barrier on the gear tooth surface. They slide over one another under load, preventing direct metal-to-metal contact, reducing friction coefficients, and protecting against scuffing or welding during shock load events.

Q3: What causes nozzle clogging in automatic spray lubrication systems, and how can it be avoided?

A: Nozzle clogging is typically caused by lubricant separation, contamination, or excessive viscosity at low temperatures. Selecting a sprayable open gear lubricant with good pumpability at lower temperatures helps prevent clogging. Regular maintenance checks, including checking spray patterns and cleaning system filters, are also recommended.

Q4: Are solvent-free open gear lubricants as effective as older solvent-cutback formulations?

A: Yes. While older solvent-cutback formulations used volatile solvents to temporarily reduce viscosity for spraying, modern solvent-free lubricants utilize specialized high-viscosity base fluids and synthetic polymers. These provide comparable sprayability and immediate film thickness without the VOC emissions, lower flash points, or shrinkage associated with solvent evaporation.

Q5: How can used oil/grease analysis help monitor gear health?

A: Analyzing used lubricant samples from the gear tooth flanks can reveal wear debris, contamination levels (such as sand or process dust), and changes in the lubricant's physical state. Regular analysis helps identify abnormal wear early, allowing maintenance teams to adjust spray cycles or address gear alignment issues before serious damage occurs.

Q6: Can I mix different brands or types of open gear lubricants?

A: Mixing different lubricants is generally not recommended, as differing thickener types or additive packages can react, leading to softening, hardening, or loss of adhesion. If changing to a new lubricant, we recommend thoroughly cleaning the gear flanks and spray system before application.

Contact Us for Specialized Tribology Solutions

Get in touch with our application engineers for custom formulations, wholesale pricing, and technical advice.

At Shandong Longhai Lubrication Technology Development Co., Ltd., we follow the management principle: "planning big strategies, focusing on technology, creating high quality, and keeping reputation." We operate with a customer-centric focus, providing technical support alongside reliable chemical supplies. In the future, we will continue using technological innovation as an engine and sustainable development as a cornerstone, working with global partners to lubricate the future together!

Headquarters: Zibo City, Shandong Province, China.
Production Capacity: 200,000 Tons / Year | Factory Area: 131 Acres.